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Solutions for the Carpet & Floor Coverings Industry

Recycling of Carpet Waste and Floor Covering Waste

Applications

Product Reference


Recycling of Carpet Waste and Floor Coverings

Precut

Granulation

Agglomeration

Pulverizing

Waste is continuously generated from the production of carpet and flooring products, such as edge trims, tiles, sheets and skeletons.  The recycling installations developed by PALLMANN make it possible to effectively recover this waste, which may be size reduced, agglomerated, or even pulverized, thus transforming it into valuable material, which may be reintroduced into production, or converted into a wide range of valuable product applications.

Sample Carpet or Floor Coverings Recycling System

Sample Applications:

Carpet and Flooring

Automotive

WPC

Wood Plastic Composites

Furniture

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Granulation of Carpet Waste and Floor Coverings

For the granulation of production or post-consumer carpet and floor covering waste, such as edge trimmings, tiles, sheets or skeletons, PALLMANN offers heavy duty knife mills specially design to handle such abrasive, rough and high throughput continuous task. 

Special shredders are used for the precut of large rolls or bulk materials, knife mills with hydraulic feed systems such as the Granulator, type PSRH, with large feed openings, allow easy feeding of mixed materials, or heavy duty knife mills such as the Granulator, type PS-H that allow continuous operation by means of manual or mechanical feed devices.

Carpet or Floor Covering waste is also size reduced by means of Chippers, type PHK, where the material is fed into a horizontal conveyor belt, and load-controlled draw-in rollers feed the cutting rotor.

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Agglomeration of Carpet Waste and Floor Coverings

The Plast-Agglomerator type PFV is a compact, fully automatic, and a proven continuous system that converts light bulk density thermoplastic waste,  such as face fibers, or granulated carpet or flooring waste, into high quality, free flowing granules, which are later used as valuable raw material in further processes.

The PALLMANN Agglomeration process offers the unique advantage of material gentle agglomeration with minimum heat and minimum thermo-degradable damage; the material is heated up with friction heat only and is agglomerated, within a fraction of a second, right below the melting point.

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Pulverizing of Carpet Waste and Floor Coverings

After the agglomeration of the carpet or floor covering waste on the Plast-Agglomerator, the granules are fed to the Turbofiner type PLM via a vibratory feeder.

The ORIGINAL PALLMANN Turbofiner type PLM allows the production of fine powder qualities from soft to medium hard materials.

 

 

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2009 PALLMANN Industries, Inc.
PALLMANN Industries, Inc.
36 Atlantic Way, Clifton, New Jersey 07012 - USA
Phone: (973) 471-1450 - Fax: (973) 471-7152
Email: info@PallmannIndustries.com